Tell us what you actually need: pressure rating, number of cycles, media, and installation details, and we'll propose the right build. Typical customization choices include:
1. Material selection
Tin Bronze (CuSn) , good wear resistance and general corrosion performance; commonly used in instrument and general industrial bellows.
Beryllium Bronze (CuBe) , high strength, good fatigue life, often chosen where non-magnetic or high-elasticity properties are required;
note: handling and control of beryllium alloys requires strict workplace safety and we'll discuss that with you.
Stainless Steel (SS304, SS316L.ect) , best for higher temperature, corrosive environments, wider pressure ranges; available in welded or multi-ply constructions.
High-elasticity alloys and other special materials, such as 1Cr18Ni9TiG, operate in the temperature range of 194℃~+400℃. They possess high bending fatigue strength and corrosion resistance, and exhibit good welding performance. They can be used as measuring, sealing, connecting, and compensating elements in corrosive media.
Brass (CuZn) , cost-effective for low- to medium-pressure instrument applications; easier machining and forming.
2. Ply / Wall & Geometry
Single vs multi-ply (2–5 plies typical). More plies → better fatigue life and flexibility control, but higher cost and slightly reduced internal volume.
Corrugation count and depth — affects stiffness and permissible movement. We’ll match corrugation design to your stroke and cycle life targets.
| D | Outer Diameter |
| d | Inner Diameter |
| δ₀ | Single-layer Wall Thickness of Bellows |
| t | Pitch |
| a | Wave Thickness |
| n | Number of Bellows Layers |
| L | Total Length |
| L₀ | Effective Length |
| L₁ | Inner Fitting End Length |
| L₂ | Outer Fitting End Length |
| D₁ | Inner Fitting Diameter |
| d₁ | Outer Fitting Diameter |
3. Manufacturing approach
Formed: suitable for certain sizes and thin-wall designs.
Welded bellows: precise, leak-tight, common for instrument and vacuum applications.
Edge-welded: used where full axial integrity and pressure capacity are required.
4. End connections & fittings
Welded nipples, threaded ends, flanges, or customer-specific adaptors. We can weld flanges or fit adapters to your drawing.
5. Testing & Certification
Helium leak test, pressure/fatigue cycle testing, material certificates (e.g., ASTM/ISO traces). If you need specific standards (AS9100, PED, ISO 9001) or test reports for qualification, we’ll plan that into the offer.
6.Packaging, labeling & traceability
Batch numbering, material traceability, EDI/PO references, OEM packaging — all available for volume orders.