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Application Scenarios: The 2 1/4 inch flex pipe fits passenger cars, light trucks, diesel generators and compact industrial engines where medium exhaust flow requires vibration isolation and thermal expansion compensation to protect turbochargers, catalytic converters and downstream pipework. Manufacturing Processes: Assembly uses a stamped cap, inner interlock liner, multi-ply stainless bellows and an outer braid. Components are TIG/MIG/Laser welded as required, with dimensional checks, leak tests and braid integrity inspection to ensure stable performance under thermal cycling. Features: Interlock liner smooths gas flow and shields the bellows from pulsation and particle impact; outer braid restrains axial growth while allowing flexibility; stainless options provide strong corrosion resistance; the cap design improves end-load capability for OEM-level durability. Customization: Diameters, effective length, braid style, ply count, end caps and materials are configurable. Options include aluminized steel caps for cost control, and 304/321/409/201 stainless combinations to balance heat resistance, corrosion performance and budget. | |||||||||
The 2 1/4 inch exhaust flex pipe is designed for automotive, light truck, generator and compact industrial engine exhaust systems. It adopts a proven Cap + Interlock + Bellows + Outer Braid structure (K1 type) to effectively absorb engine vibration, compensate for thermal expansion, and reduce noise & harshness while protecting catalytic converters, turbochargers, and downstream exhaust components.
Optional materials include aluminized steel, stainless steel 201, 304, 321, 409, which can be selected based on cost, corrosion resistance, and heat tolerance requirements. The inner interlock liner improves exhaust gas flow and shields the bellows from direct pulsation and particle erosion. The outer stainless braid provides axial restraint and durability under continuous vibration and thermal cycling, making it compatible with both gasoline and diesel exhaust systems.
Typical installation positions are between the manifold/turbo outlet and downstream exhaust piping. When installing, ensure straight alignment, avoid torsional stress, and maintain sufficient clearance so the bellows can flex freely. The product can be connected by welding or clamping depending on the exhaust system design. It is recommended to support adjacent pipes properly to prevent the flex pipe from bearing the full weight of the exhaust system.
Packing follows high-quality plastic bag inside + carton box outside, with palletized shipment available for bulk orders. Customized labels, barcodes, and packaging styles can be provided for distributors and OEM customers. Global delivery covers air courier (DHL, FedEx, UPS, TNT, EMS), air freight, and sea freight. With automated production lines and strict QC, monthly output capacity reaches 350,000 pcs, ensuring reliable supply for OEM, aftermarket, and wholesale customers.
Nominal Diameter | 2 1/4 inch (57 mm) |
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Structure | Cap + Interlock Liner + Multi-ply Bellows + Outer Braid |
Available Materials | Aluminized Steel; Stainless 201 / 304 / 321 / 409 |
Typical Lengths | 6–12 inch effective length (customizable) |
End Options | Plain cap, beveled, flanged; custom end-forms on request |
Testing | Dimensional, leak, and braid integrity inspection |
Monthly Output | 350,000 pcs (combined flex assemblies) |
Packing | Plastic bag inner + carton outer; palletized for export |
Delivery | DHL / FedEx / UPS / TNT / EMS; air or sea freight |
For balanced performance, many OEM-style builds use 304 interlock + 304 bellows + 304 braid with 409 or aluminized steel caps for cost efficiency.
Yes. We offer full assemblies or individual components for repair and assembly lines.
Nominal ID/OD, effective length, braid type, liner requirement, end form, target material, drawing or sample, and annual volume/PPAP or documentation requirements.
PayPal, T/T bank transfer, Visa/Mastercard, and Western Union. Credit terms can be discussed for long-term partners.
Automated forming/welding, incoming material checks (MTC), in-process leak tests and final inspections. Lot traceability and customized packing labels are available.
The 2 1/4 inch exhaust flex pipe is designed for automotive, light truck, generator and compact industrial engine exhaust systems. It adopts a proven Cap + Interlock + Bellows + Outer Braid structure (K1 type) to effectively absorb engine vibration, compensate for thermal expansion, and reduce noise & harshness while protecting catalytic converters, turbochargers, and downstream exhaust components.
Optional materials include aluminized steel, stainless steel 201, 304, 321, 409, which can be selected based on cost, corrosion resistance, and heat tolerance requirements. The inner interlock liner improves exhaust gas flow and shields the bellows from direct pulsation and particle erosion. The outer stainless braid provides axial restraint and durability under continuous vibration and thermal cycling, making it compatible with both gasoline and diesel exhaust systems.
Typical installation positions are between the manifold/turbo outlet and downstream exhaust piping. When installing, ensure straight alignment, avoid torsional stress, and maintain sufficient clearance so the bellows can flex freely. The product can be connected by welding or clamping depending on the exhaust system design. It is recommended to support adjacent pipes properly to prevent the flex pipe from bearing the full weight of the exhaust system.
Packing follows high-quality plastic bag inside + carton box outside, with palletized shipment available for bulk orders. Customized labels, barcodes, and packaging styles can be provided for distributors and OEM customers. Global delivery covers air courier (DHL, FedEx, UPS, TNT, EMS), air freight, and sea freight. With automated production lines and strict QC, monthly output capacity reaches 350,000 pcs, ensuring reliable supply for OEM, aftermarket, and wholesale customers.
Nominal Diameter | 2 1/4 inch (57 mm) |
---|---|
Structure | Cap + Interlock Liner + Multi-ply Bellows + Outer Braid |
Available Materials | Aluminized Steel; Stainless 201 / 304 / 321 / 409 |
Typical Lengths | 6–12 inch effective length (customizable) |
End Options | Plain cap, beveled, flanged; custom end-forms on request |
Testing | Dimensional, leak, and braid integrity inspection |
Monthly Output | 350,000 pcs (combined flex assemblies) |
Packing | Plastic bag inner + carton outer; palletized for export |
Delivery | DHL / FedEx / UPS / TNT / EMS; air or sea freight |
For balanced performance, many OEM-style builds use 304 interlock + 304 bellows + 304 braid with 409 or aluminized steel caps for cost efficiency.
Yes. We offer full assemblies or individual components for repair and assembly lines.
Nominal ID/OD, effective length, braid type, liner requirement, end form, target material, drawing or sample, and annual volume/PPAP or documentation requirements.
PayPal, T/T bank transfer, Visa/Mastercard, and Western Union. Credit terms can be discussed for long-term partners.
Automated forming/welding, incoming material checks (MTC), in-process leak tests and final inspections. Lot traceability and customized packing labels are available.